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Composite manufacturing

Custom carbon sandwich panels with integrated inserts

Custom panel geometry, carbon fiber skins and PMI or honeycomb cores, with integrated inserts and local reinforcement where fasteners and joints transfer load. Core, laminate and mounting details are selected for the requirements of each application.

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Cores
PMI foam, Nomex honeycomb, aluminum honeycomb
Panel weight
Defined by core density, panel thickness, laminate and inserts
Skins
Carbon, aramid, glass or hybrid
Sandwich Panels

01Overview

Overview

Every panel is tailored to its structural and design requirements. Reinforced inserts can be integrated at load-bearing points such as bolt holes, slots and mechanical joints, for better load distribution and long-term stability.

Panels are trimmed by CNC machining or waterjet cutting, with edge finishing and insert details selected for the application — ready for installation or further processing.

02Process

Sandwich Panels

  1. Step 01

    Core selection

    PMI foam, Nomex or aluminum honeycomb, chosen for the load case.

  2. Step 02

    Insert design

    Reinforcements are placed where fasteners and joints carry load.

  3. Step 03

    Infusion & bonding

    Skins and core are laminated and bonded under vacuum.

  4. Step 04

    Trimming

    Waterjet or CNC trimming to final contour.

03Applications

Applications

  • UAV fuselages, wings, frames and electronic mounts
  • Aerospace interior and structural panels
  • Marine decks and yacht structures
  • Automotive body panels and diffusers
  • Industrial robotics and equipment

Industries served

04Projects

Related projects

Journal

From the Engineering Journal

All articles

Capabilities

Have a composite part in mind?

Send us your drawings, a sample or just an idea. Our engineers will review it and get back to you with a clear path to production.

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