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Tooling

Production molds for repeatable composite parts

Composite molds developed from a master pattern for repeatable part geometry and surface finish.

Master pattern and composite mold
Master pattern and composite mold
  1. 01Challenge

    A validated part design had to move from prototype to repeatable production, with the same geometry and surface quality on every part.

  2. 02Engineering

    Parting lines, draft and flanges were defined from the part geometry, with demolding and trimming considered from the start.

  3. 03Manufacturing

    The master pattern is prepared and coated, reinforcement is laminated to form the composite mold, and the cured tool is released, trimmed and prepared for use.

  4. 04Result

    Composite tooling for prototypes, small batches or production runs, built to reproduce the geometry and surface finish of the master pattern.

  • 01Master pattern
  • 02Surface preparation of the master pattern
  • 03Applying the surface coat
  • 04Coated master pattern
  • 05Laminating the composite mold
  • 06Finished composite mold
Master pattern

01Master pattern

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